Design technology of rolls to reduce production cost
- Structure design to facilitate positioning of roll assembling process.
- Structure design of cooling roll to improve durability.
- Design change for inner face plating to pipe shaped roll.
- Structure design of roll for the shortening of cycle-time ①.
- Structure design for roll to shorten the cycle-time ②
- Reduction of work frequency of hollow roll surface finishing.
- Structure design of roll considered of transportation
- Parts structure design considering of roll surface finishing
- Structure design to facilitate roll balance modification.
- Plating finish technology without changing the thin and narrow shaped roll
- Trouble prevention by clarifying the plating range
- Shape change from hole stopper processing to tap with perforated shaft
- Cost down by the partial change of shaft to pipe.
- Cost down of finning by stay plate welding
Design technology of roll to improve quality and functionality
- Plating layer uniformity of grooved roll (Slitter roll)
- Design change of roll in uniform plating coat
- Stability of carrier property in film industry
- Structure design to materialize roll plating film defect prevention
- Reduction of manhole cap parts numbers of roll side face
- Design change for welding error prevention in roll manufacturing.
- Design change in plating processing to the roll side face.
- Material design change of mat roll (Satin finished surface)
- Application of most suitable surface finishing by the change of blast method.
- Quality improvement by the roll material change.
- Fault prevention by the suitable metal adoption to plating.
- Quality constancy by the change of grinding method.
- Quality constancy by the change of sand blast drawing indication.
- Reduction of work frequency by the design change of edge portion of plating substance.
- Change from electroless nickel plating to electrolysis nickel plating.
- Specification change for corrosion improvement of roll.
Designing technology of roll to slash maintenance manpower consumption frequency
- Shaft desorption roll structure design to secure accuracy.
- Counter measure to faults by the guide roll diameter change.
- Roll deflection prevention of long storage.
Cost down design technology in machining and surface finishing
Design technology of quality improvement in machining and surface finishing
- Structure designing to give uniform plating layer to the inner face of square shaped pipe.
- Maintenance work frequency reduction by conductive DLC.
- Application of DLC coating of high hardness superior in flatness and smoothness.
- Plating to metal seal O ring.
- Roll shaft plating for machine accuracy improvement and accuracy reservation.
Other VA / VE designing technology
VE example
-
Design technology of rolls to reduce production cost
-
Design technology of roll to improve quality and functionality
-
Designing technology of roll to slash maintenance manpower consumption frequency
-
Cost down design technology in machining and surface finishing
-
Design technology of quality improvement in machining and surface finishing
-
Other VA / VE designing technology